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Electrical Surge Protection

Jan 29, 2026, 11:43 AM

Preventing Equipment Damage & Business Interruption

close up of hands holding an electrical current tester

Short electrical disturbances—such as surges, spikes, sags, and swells—can damage sensitive equipment and disrupt operations. Even splitsecond events can cause costly downtime. According to ESFI and NEMA:

  • Power outages and quality issues cost businesses an estimated $25 billion annually.
  • 25 million lightning strikes occur each year, capable of causing dangerous voltage surges without a direct hit.
  • The average building experiences 150+ power surges per month.
  • 60–80% of surge events originate inside facilities, not from external sources.

Key Hazards & Controls

Transient Voltage Surges (Power Spikes): Install layered Surge Protection Devices (SPD), also known as Transient Voltage Surge Suppressors (TVSS) at service, distribution, and point‑of‑use connections.

Overvoltage (Power Swells): Add overvoltage monitoring and trip settings protection.

Undervoltage (Power Sags / Brownouts): Use undervoltage relays and trips or Uninterruptible Power Supply (UPS) systems when continuity is critical as TVSS devices are ineffective against undervoltage.

Single‑Phasing or Phase Imbalance: Install phase monitoring and appropriate overcurrent protection to protect against single-phase events.

Perform grounding & bonding system maintenance: Inspect conductors, verify bonding, test continuity, and periodically measure ground resistance.

Recommended Action Plan

  • Consult with qualified electrical engineers.
  • Map critical loads.
  • Protect signal and communication lines.
  • Install layered Surge Protection Devices (SPD).
  • Add voltage and phase monitoring where appropriate.
  • Maintain and test grounding.
  • Replace aging Surge Protection Devices (SPD).
  • Document inspections and maintenance.

Download This Article

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Electrical Surge Protection (pdf)

Additional Safety Topics

  • Driving Safety
  • Home Safety
  • Farm Safety

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